How do we automate our customers’ production?

In addition to high-quality materials, foundry production also requires the most precise control of processes. As we have already noted above, a reliable modern solution is automation. When sensors, automatic control systems and software control are operating in the workshop, each stage becomes transparent and allows you to prevent failures in the technological chain, overspending on materials and minimize the impact of the human factor in real time. This not only helps to reduce the percentage of defects, but also paves the way for digital production with higher production productivity. By introducing automation, we help our customers reduce costs, increase quality stability and gain competitive advantages.

Automation opens up new opportunities for enterprise modernization. The use of automated casting solutions allows for stable casting quality, and the control system provides real-time control of all parameters. We approach this not as a one-time project, but as a full cycle of changes that lead to the development of the client’s production capabilities.

There are a number of areas in the foundry where shop automation has the greatest impact. These processes include:

• Automatic dosing and accuracy of dosing components during the preparation of mixtures;
• working with HTS mixers, including automated mixer functions;
• control of mixture hardening and automatic analysis of parameters;
• sand regeneration for reuse and cost reduction;
• integration with molding, pouring and cooling equipment.

These solutions help create a complete technological chain in which automatic control works at every stage. This is how the number of manual operations is reduced, which makes it possible to avoid errors, improve quality and reduce production time.

We pay special attention to the molding section, because it is at this stage that the quality of future castings is laid. We offer comprehensive solutions that include management of the preparation process and control of all parameters in the molding section. Using modern automatic dosing systems and digital sensors, we achieve stability in the characteristics of the mixtures.

Our practice shows that the introduction of new generation technological equipment allows us to optimize raw material costs and significantly reduce the number of scrap. For customers, this means not only savings, but also a real opportunity to work on a par with European enterprises.

When we modernize the molding section, we take into account all factors: from the operation of the HTS mixers and the accuracy of reagent supply to full integration with other nodes. This creates a single system where every operation is controlled and transparent.

We at UKRFAVORIT work on the principle of systematization. Automation begins with the analysis of production processes and the selection of the most optimal solutions. We do not offer standard schemes, but create individual solutions for a specific workshop, taking into account its specifics. Our approach includes:

• technical inspection and selection of technological equipment;
• integration of software and hardware solutions into existing production;
• phased modernization of the workshop without stopping the main processes;
• technical implementation and full support.

We also organize staff training so that the customer’s team can work effectively with the new equipment. For us, it is important not just to supply equipment, but to build a logical chain – from material accounting to quality control.

Our experience covers a wide range of project scales, from individual units to complex systems. For example, the implementation of a control system for an XTS mixer allowed one of our clients to increase production productivity by 25% thanks to optimized automatic process control. In another case, the installation of a modern sand regeneration line reduced raw material costs by almost a third.

We have also implemented integrated solutions where an automated mixer, a curing control system and a comprehensive systems integration work together. This is an example of how the introduction of technology into a conventional foundry transforms it into a modern digital production. For many of our partners, it is important not only to reduce costs, but also to reach a new level of stability and quality.

We work to ensure that our clients receive comprehensive turnkey solutions. Our advantages include English quality of materials and equipment, 24/7 support, fast delivery and constant availability of stocks for regular customers. Thanks to this, we can implement technology implementation even where the client lacks their own specialists.

Our task is not just to supply equipment, but to ensure that the client has a competitive advantage. We offer not only materials, but also complete complexes – from basic solutions to workshop automation. At the same time, each project takes into account the specifics of a particular enterprise and is created on the basis of close cooperation.

We are confident that properly selected foundry equipment and systematic modernization of the workshop will help enterprises become part of the modern industry. Cooperation with us is not only new technologies, but also a long-term partnership that brings stable results.

We integrate the best global practices into Ukrainian foundry production, creating conditions for clients to develop and increase their competitiveness.

Together we move the industry forward!